Nordstone is an industry-defining leader with over 20 years of experience in engineering, designing, and manufacturing high-performance modular process skids across the UAE.
We specialize in custom-built, plug-and-play process systems, utility packages, and test benches engineered to operate flawlessly under extreme pressures, temperatures, and highly corrosive environments.
From upstream oil and gas separation and chemical dosing to critical defense infrastructure, our multi-disciplinary engineering approach integrates advanced 3D modeling, FEA (Finite Element Analysis), and CFD (Computational Fluid Dynamics) to build highly optimized skid assemblies.
Certified to the highest international benchmarks—including ASME Section VIII, API, and ISO—Nordstone ensures every custom modular system dramatically reduces on-site installation timelines by 60% to 80% while maximizing plant uptime. Whether your industrial operation requires complex multi-functional process integration or high-accuracy custody transfer metering, we provide turnkey solutions built for unmatched asset reliability.
Discover how our custom modular packages can streamline your facility footprint— Connect with our expert engineering team today.
Top 15 Frequently Asked Questions (FAQs)
1. What types of custom modular skids does Nordstone manufacture in the UAE?
Nordstone designs and manufactures a comprehensive portfolio of specialized process and utility skids. This includes chemical dosing skids, high-pressure filtration systems, fuel gas conditioning skids, 2-phase and 3-phase separator skids, gas metering systems, and bespoke Test Bench Skids (TBS) capable of hydrostatic testing up to 1,000 bar.
2. Which international design and manufacturing codes do your skid systems comply with?
All our modular systems are engineered in strict compliance with globally recognized industrial standards. Depending on the application, we design and manufacture according to ASME B31.3 / B31.8 (Piping), ASME Section VIII Div 1 & 2 (Vessels), API 610/618/682 (Pumping & Seals), NACE MR0175 (Sour Service/Corrosion), ATEX/IECEx (Hazardous Area Electricals), and ISO quality frameworks.
3. How does utilizing modular skids benefit UAE projects compared to traditional on-site construction?
By moving fabrication to our controlled, state-of-the-art facility, we eliminate weather delays, reduce site labor requirements, and mitigate safety risks. Nordstone’s plug-and-play skids are 100% pre-commissioned and factory-tested, which reduces field installation and commissioning timelines by 60% to 80%.
4. Can Nordstone manufacture specialized skids for corrosive or sour gas environments?
Yes. Backed by 20 years of experience in the Middle East, we specialize in metallurgy for extreme environments. We offer material options including Super Duplex, Stainless Steel (SS316L), Hastelloy, Monel, and carbon steel with internal anti-corrosive coatings compliant with NACE standards for sour service.
5. Do you handle the automation and electrical integration for custom skids?
Absolutely. Every skid is delivered as a fully automated unit. Our in-house automation engineers integrate specialized PLC, SCADA, or DCS architectures. Electrical components and enclosures are engineered to meet hazardous zone classifications (ATEX/IECEx Zone 1 and Zone 2).
6. What quality validation and testing procedures do your skids undergo before dispatch?
We conduct rigorous Factory Acceptance Testing (FAT) at our facility before any equipment leaves the floor. This includes non-destructive testing (NDT), radiography, hydrostatic pressure testing up to design limits, pneumatic leak testing, loop checks, and functional automation verification.
7. Can you design a process skid to fit within strict, predefined space constraints?
Yes. Space optimization is a core component of our engineering process. Utilizing advanced 3D modeling software, our engineers map out piping networks, vessels, and structural steel frames to ensure a minimal footprint while maintaining safe access zones for routine maintenance.
8. What industries do your custom modular skids serve in the Middle East?
Nordstone delivers high-performance modular units to highly critical sectors across the UAE, including Oil & Gas (Upstream, Midstream, Downstream), Defence, Petrochemical Refineries, Power Generation, Water Treatment & Desalination, and Heavy Manufacturing.
9. Does Nordstone offer complete turnkey solutions from concept to site commissioning?
Yes. We manage the entire lifecycle of the project in-house. Our services cover process simulation (using industry-standard tools like Aspen HYSYS), mechanical design, structural structural framing per AISC, full-scale fabrication, logistics assistance, and Site Acceptance Testing (SAT) along with final commissioning support.
10. How do your fuel gas conditioning skids protect downstream gas turbines?
Our fuel gas conditioning units provide multi-stage separation and filtration—utilizing liquid/gas coalescers and fine dust filters—to remove particulate contaminants and moisture. Integrated heating elements prevent hydrate formation and adjust the gas temperature safely above the dew point before it reaches the turbine.
11. What accuracies do your metering and chemical dosing skids achieve?
Our chemical dosing and fluid transfer skids utilize high-precision positive displacement or Coriolis mass flowmeters combined with VFD-driven metering pumps. This configuration ensures consistent, recipe-based dosing accuracies ranging between ±0.1% and ±1% depending on the specific application requirements.
12. Are Nordstone’s modular systems scalable for future facility expansions?
Yes. During the initial design phase, our engineers can build in modular expansion capabilities. This allows your facility to easily scale up capacity or link additional unit operations to the existing skid frame with minimal piping modifications or structural re-engineering.
13. How does Nordstone ensure structural integrity for transport and heavy lifting?
We subject our structural skid frames to comprehensive structural analysis and Finite Element Analysis (FEA). This ensures that the skid structure can withstand the static and dynamic loads encountered during maritime or overland transport, center-of-gravity shifts, and crane lifting procedures at the site.
14. What documentation is provided with a completed Nordstone skid system?
We provide an exhaustive, audit-ready engineering and validation package. This includes general arrangement (GA) drawings, finalized P&IDs, as-built drawings, material test certificates (MTRs), welding logs (WPS/PQR), calibration certificates, hydro-test reports, and complete operations and maintenance (O&M) manuals.
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15. How do I request a technical proposal or consultation for a custom skid project?
You can initiate a technical consultation directly through our website. Our engineering team will review your Process Flow Diagrams (PFDs), fluid data, operating parameters, and spatial restrictions to develop a optimized modular solution. Contact our UAE engineering team to submit your project requirements.